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AOI
View All Inspection - X-Ray
BeamWorks Spark 400
IBE SMT Inventory ID : 100428-010
BeamWorks Serial Number : 4022
Vintage : FEB 2005
Details
Automated Selective Assembly Machine
230VAC
http://www.beamworks.com/Article.asp?cc=0102020205
Specifications ( See Details above for installed options )
*Solder Paste Dispensing
Rotary positive displacement pump with Archimedean screw
For accurate and controlled paste deposit
*Dispensing Capability
Line dispensing: down to 0.4 mm (0.016”) pitch
Dot dispensing: down to 0.3 mm (0.012”) in diameter
Capability to dispense solder paste or epoxy dots and lines
*** Pick & Place
Feeder slots - 29 standard
MTH (Matrix Tray Handling)- 3 standard (configuration dependant)
Up to 20 in a magazine handler (optional)
Component handling - Up to 75 mm (2.95”) and down to 0402
Throughput - Up to 1,000 CPH
Vision capability - Matrox based algorithms
*** Laser Soldering Module
4 laser diodes - 30 W each
Independent optical system for each laser to direct XY movement
Closed loop operation utilizing IR sensors to control solder joint temperature
*Input Data
- Standard CAD files
- Also requires BOM file
- Combined CAD & BOM
Converted P&P machine file - Using on-board file converter
Components library size
> 2000 SMT components
Jedec tray library size
125 trays
***General Specifications***
* Standards: SMEMA & CE
* Board Alignment Vision System (Down Looking Camera)
Camera - EIA (RS 170) 768 x 494 pixels
Field of view - 6 x 4 mm (0.24 x 0.16”) field size
Depth of field - 8 mm (0.31”)
Illumination system - Vertical red LEDs ring
* Component Alignment Vision System (Up Looking Camera)
Camera - EIA (RS 170) 768 x 494 pixels
Field of view - 14 x 10.5 mm (0.55 x 0.41”) field size
Depth of field - 8 mm (0.31”)
Illumination system - Vertical & oblique red LEDs ring
* Conveyor System
Max board dimensions - Board length: 508 mm (20”)
Board width: up to 406 mm (16”) configuration dependant
Min board width - 28 mm (1.10”)
Min board thickness - 1.0 mm (0.04”)
Max board thickness - 4.0 mm (0.16”)
Edge clearance - 4.5 mm (0.18”)
Top side clearance - 46 mm (1.81”)
Bottom side clearance - 32 mm (1.26”)
* X-Y System
X-Y mechanism - Linear motor driven system
Motion accuracy (3s) - 2 mil
Motion repeatability (3s) - 0.8 mil
Max speed - 1.5 m/sec (4.9’/sec)
Max acceleration - 4 m/sec2 (13’/sec2)
***Programmable Power, Laser Heat Source***
* Laser Type (4 units)
CW (Continuous Wave) diode laser / fiber coupled
915-940 nm, 30W max power,
0.8 mm (0.03”) fiber core diameter
* Cooling System
Thermo-electric based
Closed loop temperature control
* Laser Lifetime
10,000 hours (min)
* Laser Controller
Current source – up to 100 amperes (at 7.5 V)
Computer controlled
***Machine Specifications***
* Dimension
Width - 1,000 mm (39.4”)
Depth - 1,300 mm (51.2”)
Height - 1,600 mm (63”)
* Weight
900 kg
980 kg shipping weight
* Power Supply
230 VAC, 50 Hz 32 Amp - Single phase
110 VAC, 60 Hz 32 Amp - Double phase
* Pneumatics
80 PSI 10 CFM, 280 liter/minute
Clean, dry filtered air.
* Control System
Pentium IV minimum - Win 2K operation system
Color monitor - 17” flat panel display
Keyboard and track ball - Built-in
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